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Empowering Manufacturing Excellence through Pratiti’s Comprehensive IT Services

Unlock efficiency and innovation through tailored digital solutions and seamless value chain integration

Overview

We provide business value by integrating the value chain and closely integrating design and engineering, manufacturing and operations systems with industry-leading processes, software, and analysis capabilities, managed IT services for manufacturing. The result is an integrated technology stack that ensures a seamless, consistent, correct and complete data flow from product design, it services manufacturin and engineering design to manufacturing and beyond.

Today manufacturers face challenges to deliver complex, personalized, IT services for manufacturing in India and connected products rapidly. PLM, MOM and SLM technologies are gearing up and getting integrated to build maturity in driving Industry 4.0. From R&D and manufacturing, through distribution and after-sales support, holistic product data is changing how products are built, sold and cared for.

Industry 4.0 has raised the discussion about the digitalization of industry to a new level. Both Product and Plant Lifecycle Management (PLM) are essential when the consistent digitalization of value creation becomes a prerequisite for further development. Also, the gradual integration of the operational technology (OT) of the plant and the Information technology (IT) is redefining monolithic MOM/MES systems into a new paradigm of IIoT apps. Technology enablers such as digital twin, IIoT, cloud computing, edge computing, AR/VR, analytics provide huge promise to business transformation in the Manufacturing sector.

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Revolutionizing with Pratiti’s IT Services

In the dynamic world of manufacturing, digital transformation is no longer an option but a necessity for staying competitive and driving growth. Pratiti, a leading provider of IT services, understands the unique challenges faced by manufacturers and offers tailor-made solutions to optimize their operations. With a deep understanding of the industry’s intricacies, Pratiti empowers manufacturers to harness the power of technology and data to achieve unprecedented levels of efficiency, innovation, and customer satisfaction. Here explores the comprehensive range of managed IT services for manufacturing offered by Pratiti, designed to revolutionize the manufacturing landscape.

The Need for Manufacturing IT Services

As the manufacturing industry embraces Industry 4.0 and smart technologies, the demand for specialized IT services becomes increasingly evident. Manufacturers face complex challenges, including process optimization, supply chain integration, data management, and quality control. Pratiti’s IT services for manufacturin bridge the gap between traditional manufacturing processes and digital advancements, providing a seamless digital transformation experience for businesses of all sizes.

Our Suite of Digital Solutions & Use Cases

Digital Twins Technology Solutions

Key Benefits of Pratiti’s Manufacturing IT Services

Customized Solutions for Specific Needs

Pratiti understands that every manufacturing facility has unique requirements. Their team of expert consultants works closely with clients to identify pain points, opportunities for improvement, and long-term goals.

Seamless Supply Chain Management

Pratiti’s managed IT services for manufacturing facilitate seamless integration across the supply chain, fostering collaboration among suppliers, manufacturers, and distributors.

Improved Operational Efficiency

Among IoT manufacturing companies, with Pratiti’s IT services for manufacturing, manufacturers can optimize production processes, reduce manual errors, and automate repetitive tasks. Real-time monitoring and data-driven insights enable businesses to make informed decisions, minimize downtime, and ensure timely deliveries.

Data-Driven Decision Making

Leveraging advanced data analytics, Pratiti helps manufacturers transform raw data into actionable insights.

Key Benefits of Pratiti’s Manufacturing IT Services

Industry 4.0 Offering

Consult (OT-IT)

  • Industry 4.0 readiness assessment
  • Digital audit of assets/processes/plants
  • Analyze Data & Sensors
  • Define Architecture & Roadmap
  • Platform & Technology Selection

Digital Solution Developement

  • Build custom digital solutions
  • Build platform based digital solutions
  • Build AI/ML models – Behavioural, Cause/Effect etc.
  • Build digital twin models with 3D visualization

Operate & Support

  • Operate and manage existing Industry 4 products / platform
  • Maintenance & sustenance support
  • L2, L3 support
  • Skillset provider

Digitise & Digitalize

  • Innovation labs for digital transformation
  • Connected factory – seamless information sharing
  • Digitize and integrate horizontal and vertical value chains
  • Digitalize existing products and services

Pratiti’s IT Services Manufacturing Portfolio

Among IT device manufacturing companies, Pratiti’s IT services manufacturing play a pivotal role in empowering manufacturers to thrive in the digital era. With their customized solutions, data-driven insights, and expertise in ERP, MES, IoT, and cybersecurity, Pratiti revolutionizes the manufacturing landscape.

MES INTERGRATION

Enterprise Solutions:

Among IT service companies in India, Pratiti specializes in implementing Enterprise systems specifically designed for the manufacturing industry.

MES Integration:

Manufacturing Execution Systems (MES) provided by Pratiti optimize production processes by offering real-time visibility into shop floor operations.

Data Analytics and BI:

Leveraging advanced data analytics and Business Intelligence (BI) tools, Pratiti helps manufacturers make data-backed decisions and derive meaningful insights from their data.

IoT Integration:

Pratiti empowers manufacturers to embrace the Internet of Things (IoT) and gain real-time insights into their equipment and devices.
digital lending | innovation consulting services

Enterprise Solutions:

Among IT service companies in India, Pratiti specializes in implementing Enterprise systems specifically designed for the manufacturing industry.

Wireframes

MES Integration:

Manufacturing Execution Systems (MES) provided by Pratiti optimize production processes by offering real-time visibility into shop floor operations.

staff augmentation

Data Analytics and BI:

Leveraging advanced data analytics and Business Intelligence (BI) tools, Pratiti helps manufacturers make data-backed decisions and derive meaningful insights from their data.

innovation consulting | product support services

IoT Integration:

Pratiti empowers manufacturers to embrace the Internet of Things (IoT) and gain real-time insights into their equipment and devices.

Our Proven Managed IT Services For Manufacturing

manufacturing it services | Info Proven Digital Transformation Phases

Pratiti’s Manufacturing Accelerators

Realtime Production Monitoring Accelerator

  • Seamless Integration and Connectivity: This accelerator facilitates the seamless integration of machine and process parameters into the manufacturing ecosystem. The accelerator ensures that all relevant data is captured in real-time. 
  • Enhanced Visibility and Insight: Manufacturers gain real-time visibility into their production processes from anywhere, at any time. As a benefit, companies can monitor key metrics such as rejection rates, rework instances, and overall loss analysis. As a result, it leads to a reduction in rejections and reworks by up to 30%.
  • Performance Optimization with KPI Tracking: The accelerator empowers manufacturers to track KPIs such as OEE, OLE, uptime/idle time, effectiveness, and quality metrics. With the help of KPIs, companies can identify areas for improvement and implement targeted strategies to optimize production efficiencies.
  • Streamlined Operations and Continuous Improvement: The accelerator enables companies to streamline operations and drive continuous improvement initiatives. In this way, manufacturers can enhance overall productivity and asset utilization by 15-20%.

Condition-based & Predictive Maintenance Accelerator

  • Advanced Condition Monitoring: This accelerator helps companies implement advanced condition-monitoring solutions. With their help, companies can detect early signs of potential issues and proactively address them before they escalate into breakdowns or unplanned outages.
  • Real-time Visibility and Alerts: With this accelerator, companies gain real-time visibility into the health of their machines from anywhere, at any time. Through a centralized dashboard, operators can monitor asset health KPIs, such as MTTR, and MTBF. As a benefit, it enables prompt intervention and preventive actions to minimize downtime and maximize asset reliability.
  • Predictive Maintenance Analytics: This accelerator leverages advanced analytical models for predictive maintenance. Besides, it enables companies to optimize maintenance schedules, reduce maintenance costs, and extend asset life by up to 50%.
  • Optimized Asset Performance: The accelerator facilitates optimized asset performance and operational efficiency. As a result, companies can reduce downtime, enhance productivity, and ensure the continuous availability of critical assets, ultimately driving overall competitiveness in the Industry 4.0 landscape.

Smart Energy Management Accelerator

  • Comprehensive Energy Tracking: The accelerator enables companies to track energy distribution from various sources, including main sources, solar, wind, HVAC, bio-gas, gas, battery, and genset. It helps companies to gain valuable insights into their energy consumption patterns and identify areas for optimization.
  • Net-zero Energy KPI Monitoring: With this accelerator, companies can monitor and analyze KPIs related to net-zero energy goals. By leveraging advanced analytics, companies can optimize their energy usage and work towards achieving net-zero energy status.
  • Demand Forecasting and Carbon Emission Analysis: The accelerator offers advanced capabilities for demand forecasting and carbon emission analysis. Companies can predict energy demand more accurately, allowing for better resource allocation and cost management. 
  • Custom Reporting and Integration: This accelerator provides customizable reports and analytics, allowing companies to tailor insights to their specific needs. Integration with other systems, such as manufacturing execution systems (MES) or enterprise resource planning (ERP) systems, helps seamless data exchange and enhances overall visibility and decision-making.

Track and Trace Accelerator

  • Advanced Product Identification: The accelerator facilitates advanced product/component identification by assigning each item a unique identifier, such as a barcode or RFID tag. It helps manufacturers track materials throughout the supply chain with precision and accuracy. 
  • Real-time Data Capture and Quality Control: With the accelerator, manufacturers can capture real-time data and monitor product quality using scanners and readers. This helps in the implementation of FIFO/LIFO methodologies and ensures that products meet quality standards before they reach the end consumer. 
  • Actionable Insights and Optimization: The accelerator goes beyond simple tracking and tracing by analyzing data and generating actionable insights about product movement, inventory management, quality control, and other KPIs. In this way, overall product efficiency can be improved. 
  • Efficient Demand Forecasting and Planning: Manufacturers get empowered by the accelerator with enhanced demand forecasting and planning capabilities. By analyzing historical data and trends, companies can anticipate customer demand more accurately.

MFGSuite – Our Industrial IoT Solution Platform for your Industry 4.0 Transition

Being one of the leading industrial internet of things companies in India, we devised MFGSuite – a framework to build lot Apps for discrete and process manufacturing industries to adopt digitization quickly and efficiently. It is capable of connecting, analysing and visualising assets and processes via software and hardware lot gateways. Our industrial lot solution is capable of building multiple apps and providing technical assistance by appropriate visualization techniques for making an informed decision.

Key features are:

  • Horizontally and vertically scalable.
  • Ready framework for discrete and continuous/batch manufacturing processes.
  • Offers customizable analytics and insights basis industry and stakeholder requirements.
  • Cost efficient and easy to deploy.
  • Reduces development time and saves cost for our customers.

PraEdge – IoT Apps on Edge – Collect, Aggregate, Analyse data, Cloud Connectivity

  • IoT services for building lot Apps on the Edge.
  • It is meant for collecting data from various industrial systems, aggregate it, analyse it and connectivity to cloud systems.
  • Industrial systems include Sensors, PLCs, Industrial Controllers, SCADA systems or Historians.
  • It is meant for on premises of Industrial Plants Discrete Manufacturing, Process Manufacturing, Power Generation, Water Distribution, Sewage Treatment etc.
  • It is meant for various lot apps requirements ranging from data acquisition services for cloud apps to building full-fledged apps to run within plant firewalls.
  • It is deployable on Industrial PCs or Windows Servers or Linux Servers.

PraGateTM – IoT Gateway Device – An Industrial Grade, Multipurpose and Cross Industry Device.

  • PraGateTM is an industrial grade, multi-purpose and cross-industry lot Gateway that provides data logging, edge computing and a simplified integration with cloud-based IoT Platforms.
  • It is an embedded data logging and edge computing device with ARM® CortexTM-M4 32-bit core processor and 256KB RAM.
  • It hosts onboard analog and digital I/O to configure it in almost any industry use case and has a device storage up to 16 GB that helps to store data locally in case of loss of cloud connectivity for local data analysis.
  • PraGateTM is an embedded data logging and edge computing device with ARM®.
  • PraGate has an inbuilt webserver to monitor device working and connectivity to the cloud and the most unique feature of PraGateis configuration, deployment, and support for any device (via MODBUS) through industry-standard JSON files.
  • No programming requirement to interface any MODBUS (RTU/TCP) based device. It is a simple configuration in the world of PraGate.

Our Expertise – Trending Use Cases in Manufacturing

Plant Benchmarking

Real-time Visibility

Increasing OEE

Workforce Productivity

Digital Thread

Why Pratiti?

Domain Leadership

25+ years of Co-founders team’s experience in software product engineering & digital transformation. Flexibility in engagement models suited to best meet your requirements.

Innovations DNA

Excellent track record of delivering software solutions in a timely manner often ahead of schedule by collaborating effectively and efficiently with our customers and partners.

Execution Framework

Robust framework with proven and well defined internal processes for Agile, DevOps, Product Definition to build next generation digital products.

managed it services for manufacturing
Level one:
Sensors and actuators – connecting what should be connected
Level two:
Systems and internal services – monitor and manage
Level three:
Connectivity – connect for new applications and capabilities
Level four:
New services and ecosystems – transformation

Making Your Value Chain Smarter

Discrete Industries

it services for manufacturing | Making Your Value Chain Smarter info Making Your Value Chain

Process Industries

it services manufacturing | Making Your Value Chain Smarter info Making Your Value Chain copy

Digital Solutions Ecosystem

Cloud Computing

Edge Computing

AR/VR

Data Science & Analytics

IoT

Digital Twin

IIoT – MFGSuite

Edge – PraEdge

Analytics – Analytics360

AR/VR – Anuva

Partners & Alliances

Case Study

Connecting Thought Leader Insights In Our Library.

Blogs
November 29, 2024

GenAI Meets the SDLC: Transforming Software Product Development Across Six Phases

Table of Content: Introduction How Gen AI Enhances the Six Stages of the SDLC Benefits of Gen AI in Software Product Development Conclusion Introduction Software product development is a movement…
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Blogs
November 22, 2024

How GCCs Can Look Beyond the Tactical and Extract Strategic Value from Technology Partners

Table of Content: Introduction How can GCCs drive more value creation continuously for HQ? Become an innovation hub Drive new strategies for leadership Drive new technology adoption Become a hub…
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Blogs
November 11, 2024

Visual Inspection For Defect Detection – Done Right With VisionAI

Table of Content: Introduction Poor inspection and defect detection - the quality culprits Repairs and insurance – in the firing line due to poor-quality checks What is VisionAI? Leveraging value…
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Frequently Ask Questions

How to choose a Managed IT Services For Manufacturing?

When choosing Managed IT Services for manufacturing, focus on providers with industry experience and a deep understanding of the specific IT challenges in the manufacturing sector. Prioritize scalability to accommodate your company’s growth, and ensure they offer robust cybersecurity solutions to safeguard sensitive data and protect against cyber threats. Look for 24/7 support and a proactive approach to IT maintenance to minimize downtime and disruptions in your production processes. Additionally, verify their expertise in managing complex manufacturing systems, such as Enterprise Resource Planning (ERP) and Manufacturing Execution Systems (MES), to optimize operational efficiency. A reliable Managed IT Services provider should align with your business objectives and provide tailored solutions to enhance productivity and streamline IT operations in the manufacturing environment.

How Managed IT Services Benefit You for manufacturing?

Managed IT Services offer significant benefits for manufacturing companies, including enhanced productivity, proactive IT support, scalable solutions, robust cybersecurity, efficient IT cost management, and access to expert IT knowledge. These services ensure smooth and uninterrupted manufacturing operations by maintaining and optimizing technology infrastructure, allowing manufacturers to focus on core production tasks while leaving IT management to the experts. With 24/7 monitoring and support, manufacturing businesses can minimize downtime, improve cybersecurity measures, and scale their IT resources to meet the evolving demands of their industry, all while controlling IT expenses effectively.

Are small and medium-sized industrial companies a good fit for managed IT services?

Yes, small and medium-sized industrial companies can be an excellent fit for managed IT services. These companies often face resource constraints and may not have the budget or expertise to maintain an in-house IT department. Managed IT services provide them with access to a team of skilled professionals who can proactively monitor and manage their IT infrastructure, handle cybersecurity measures, provide technical support, and ensure smooth operations. This allows the industrial companies to focus on their core business functions while benefiting from cost-effective and scalable IT solutions tailored to their specific needs, ultimately boosting efficiency, productivity, and overall business performance.

What types of IT services are included in Managed IT Services for manufacturing?

Managed IT services for manufacturing encompass a wide range of crucial IT solutions tailored to meet the specific needs of the industry. These services typically include proactive network monitoring and management, hardware and software support, data backup and disaster recovery, cybersecurity solutions to protect sensitive data and intellectual property, cloud services for efficient data storage and collaboration, integration of industrial automation systems, IoT (Internet of Things) implementation for smart manufacturing processes, and overall IT consulting and strategic planning to optimize IT infrastructure and operations. By leveraging these comprehensive IT services, manufacturing companies can enhance their operational efficiency, minimize downtime, and ensure a secure and technologically advanced environment.

What is included in managed IT services for manufacturing?

Managed IT services for manufacturing encompass a comprehensive suite of specialized IT solutions designed to cater to the unique needs of the industry. These services typically include proactive network monitoring and management, hardware and software support, data backup and disaster recovery, cybersecurity measures to safeguard sensitive information and intellectual property, cloud services for efficient data storage and collaboration, integration of industrial automation systems, IoT (Internet of Things) implementation for optimizing manufacturing processes, and IT consulting and strategic planning to ensure a robust and future-proof IT infrastructure. By leveraging these tailored IT services, manufacturing companies can enhance their operational efficiency, minimize downtime, and maintain a secure and technologically advanced environment to support their core business processes effectively.

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